Swap pallets without stopping
With two pallet stations, an operator can remove a completed pallet while the robot continues palletizing on the other station with no interruption.
Optamate
CPS30 30kg Cobot Palletizer
With more than 16,000 units sold globally, this collaborative robot palletizer is reliable, industry tested, and built to quality standards. Current customers include General Mills, Nestlé, PepsiCo, Kraft Heinz, Hershey, Unilever, and Huawei.
Access with an Optamate account
No teach pendant needed
Stop, error reset, start and emergency stop buttons on the front of the unit, plus status lights for each pallet station, let operators run the system without ever touching a robot teach pendant.
Built for 24/7 production
The cobots are rated at 30,000 hours mean time between failures (MTBF), so they are built to last many years running 24/7/365 production.
The CPS30P is a complete, standardized turnkey palletizing station that pairs a 30 kg, 5-axis collaborative robot with palletizing software and a 15-inch touchscreen HMI. It handles payloads up to 30 kg (66 lb), operates at speeds up to 10 PPM, and stacks up to 105 inches high.
The mobile steel base features side-access slots for a forklift or pallet jack, adjustable leveling feet, and a fully integrated electrical panel. Front-mounted operator controls include emergency-stop, start, pause, and stop push buttons. Two pallet stations feature dual indicator lights and audible alarms to signal when a pallet is complete.
Optional add-ons include an infeed conveyor, a range of end-of-arm tooling (EOAT), a slip-sheet rack, fencing with light curtains, and a vertical lift.
Features & Capabilities
- Optamate 30P Collaborative RobotA 30 kg payload, 5-axis collaborative robot.
- Two Palletizing ZonesA pallet position on each side of the robot, so an operator can swap a full pallet while the robot keeps building on the other.
- 15" Touch Screen HMINew pallet patterns can be created in minutes using the integrated touch screen and software.
- Product Presence SensorDetects when a case is in position and ready to pick.
- Pneumatic or Electric GripperChoose a pneumatic gripper, which needs compressed air, or an electric gripper.
- Infeed Skewed Conveyor (Option)Skewed rollers align each case against one side of the conveyor, giving the robot a consistent pick position.
- Rigid Slipsheet Management (Option)Rigid slipsheet rack and software. Cannot use flexible paper sheets. Requires conveyor purchase.
- Mechanical Hard Fencing (Option)Enables full production speed, up to 10 PPM instead of 6 PPM at collaborative speed. Mounted to the floor. Includes light curtains
- Vertical Lift (Option)Raises the robot so it can stack up to 105".
StackPilot
No programming or technical skills
StackPilot is the simple, easy to use, onboard palletizing software included with all CPS units. Setup takes five steps: name the program, define the pallet dimensions, case dimensions/weight, build the pattern, and configure the stack (layers and slipsheet placements).
Mechanical Hard Fencing
Full production speed with added fencing
Mechanical hard fencing lets the cobot run at full production speed instead of collaborative speed and palletize higher. The CPS30 palletizes at up to 10 PPM, compared with up to 6 PPM for the collaborative base model, and stacks up to 105 in instead of 60 in. The fencing is bolted to the floor in place. Light Curtains protect the open zones (red lines).
End-of-Arm-Tool (EOAT)
Vacuum Cup Gripper
The standard gripper has one vacuum zone with check valves across the cups, mounted in an array on an aluminum frame. Picks multiple box sizes without adjustments. Default tool is 14" x 12" and weighs 11 lbs. Slipsheet option includes "pick complete" plunger switch. Other tool options also available.
Slipsheet Rack
Automate placing sheets between layers
Can only be used for RIGID CORRUGATE type sheets (can be very thin). This options requires the purchase of infeed conveyor. Slip sheet holding rack is attached to the end. Fencing size must be increased to keep rack inside zone. Additional sheet empty photo eye sensor is added.
Optamate Catalog #32332447
Performance
| Max Payload | 30 kg (66 lb) |
|---|---|
| Speed | Up to 10 PPM 2 cases per pick = 20 cases per minute |
Palletizing
| Palletizing Zones | 2 |
|---|---|
| Max Palletizing Height | 105 in Limited to 60 in without vertical lift or fencing. |
| Pallet Size | Up to 48 x 48 in Larger possible with verification |
Robot
| Robot | 5-axis collaborative robot |
|---|---|
| Mean Time Between Failures | 30,000 hours |
Utilities
| Palletizer Power | 240 V, 1 PH, 10 A |
|---|---|
| Power Connection | NEMA L6-15 twist-lock plug (the optional infeed conveyor uses a second one) |
| Compressed Air | 90 psi, 16 CFM |
| Air Connection | ¼ in. male industrial quick connect |
Physical
| Structure | Painted steel |
|---|
Options & Add-ons
- Mechanical Fencing with Safety Light CurtainFloor-mounted fencing, with light curtain sets at each pallet station side.
- Slipsheet RackRigid slipsheet management. Requires an infeed conveyor and fencing.
- Power Step-Up TransformerRuns the system on 120 V, 20 A, 1 PH.
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